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Barcode and SKU Management for Small Business: Complete Guide

5 min read

Barcodes and SKUs are systems for uniquely identifying products in your inventory. For Pakistani small businesses, implementing barcode and SKU management improves accuracy, speeds up operations, and enables better inventory tracking.

This guide explains the difference between barcodes and SKUs, how to set them up, and best practices for small businesses.

What is a Barcode?

A barcode is a visual representation of data that can be scanned by machines. The familiar black-and-white lines encode a number (like a product code) that inventory systems can read instantly.

Common Barcode Types

TypeDigitsUse Case
EAN-1313Retail products (most common globally)
UPC-A12Retail products (North America)
Code 128VariableLogistics, internal use
QR CodeVariableMarketing, detailed product info

What is a SKU?

A SKU (Stock Keeping Unit) is an alphanumeric code that uniquely identifies each product variant in YOUR business. Unlike barcodes (which are standardized), SKUs are created by you.

SKU vs Barcode

AspectBarcodeSKU
Created byManufacturer/standards bodyYour business
FormatNumeric onlyAlphanumeric (letters + numbers)
UniquenessGlobal (same product, same barcode)Internal (same product can have different SKUs in different businesses)
PurposeScanning at checkoutInternal tracking and organization
ReadabilityMachine readableHuman readable

Benefits of Barcode and SKU Systems

1. Speed

Scanning a barcode takes 1 second vs. 10+ seconds for manual entry. In high-volume retail, this transforms checkout speed.

2. Accuracy

Manual entry has 1 error per 300 entries on average. Barcode scanning has 1 error per 3 million scans. Fewer errors mean accurate inventory and correct pricing.

3. Tracking

Know exactly what sold, what is in stock, and what needs reordering. Track movement through warehouse locations.

4. Efficiency

Faster stock audits, quick receiving of goods, and streamlined order fulfillment.

Creating Your SKU System

SKU Naming Best Practices

  • Keep it short: 8-12 characters maximum
  • Make it meaningful: Include category, brand, variant info
  • Avoid confusion: No O/0, I/1, or special characters
  • Be consistent: Follow same pattern for all products
  • Start with letters: Easier for sorting and recognition

SKU Structure Example

Format: CATEGORY-BRAND-PRODUCT-VARIANT

Examples:
CLO-NK-TSH-BLU-M = Clothing-Nike-Tshirt-Blue-Medium
ELE-SAM-PHN-A54-128 = Electronics-Samsung-Phone-A54-128GB
GRO-NES-MLK-1L = Grocery-Nestle-Milk-1Liter
PHM-PAD-PAN-500 = Pharma-Panadol-Panadol-500mg

Getting Barcodes for Your Products

Option 1: Use Manufacturer Barcodes

Most branded products already have barcodes. Simply scan and link to your SKU in your system.

Option 2: Create Internal Barcodes

For unbranded products, loose items, or custom products, create your own barcodes using Code 128 format based on your SKUs.

Option 3: GS1 Registration

If selling through major retailers or export markets, register with GS1 Pakistan to get official EAN barcodes. Cost varies based on company size.

Barcode Hardware

Barcode Scanners

TypeCost (PKR)Best For
USB Wired3,000-8,000Fixed checkout counters
Bluetooth Wireless6,000-15,000Mobile use, warehouse
2D/QR Scanner8,000-20,000QR codes, damaged barcodes
Mobile Phone AppFreeBasic use, testing

Barcode Printers

TypeCost (PKR)Best For
Desktop Thermal15,000-40,000Low-medium volume labels
Industrial50,000-150,000High volume, durability
Mobile Printer25,000-60,000Warehouse, on-the-go labeling

Label Materials

  • Paper labels: Cheapest, indoor use
  • Synthetic labels: Water resistant, durability
  • Direct thermal: No ribbon needed, fades over time
  • Thermal transfer: Longer lasting, needs ribbon

Implementation Steps

Step 1: Design Your SKU System

Create a consistent naming convention before entering products. Document the structure for all staff.

Step 2: Set Up in Software

Enter products in your inventory software with SKUs and barcodes.

Step 3: Get Hardware

Purchase appropriate scanners and printers for your volume.

Step 4: Label Products

Print and apply labels to products without existing barcodes.

Step 5: Train Staff

Ensure all staff know how to scan, enter products, and handle scanner issues.

Common Mistakes to Avoid

  • Inconsistent SKUs: Different formats make searching difficult
  • Too complex: 20-character SKUs are hard to use
  • No documentation: Staff do not understand SKU meaning
  • Duplicate barcodes: Same barcode for different products causes chaos
  • Poor label quality: Unreadable labels defeat the purpose

Frequently Asked Questions

Do I need barcodes if I have a small shop?

Even small shops benefit from barcodes—they speed up checkout and reduce pricing errors. Start with using manufacturer barcodes on branded products; add your own labels for loose items.

Can I use my phone as a barcode scanner?

Yes, smartphone cameras can scan barcodes using apps. However, for regular use, a dedicated scanner is faster and more reliable. Phone scanning works for occasional use or testing.

How do I handle products with variants (sizes, colors)?

Each variant should have a unique SKU and barcode. A blue shirt size M and blue shirt size L are different SKUs, even if they are the same product.

What if a products barcode is damaged or missing?

Enter the SKU manually or search by product name. For ongoing issues, re-label the product. 2D scanners can often read damaged barcodes better than laser scanners.

Can I change SKUs after implementation?

Changing SKUs after implementation is difficult—it affects historical data and requires re-labeling. Design your SKU system carefully from the start.

Conclusion

Implementing barcodes and SKUs is one of the most impactful improvements a small business can make for inventory accuracy and operational efficiency. Start with a well-designed SKU system, invest in basic scanning equipment, and integrate with your inventory software.

Looking for inventory software with barcode support? HysabOne includes barcode scanning, SKU management, and automatic inventory tracking. Contact us on WhatsApp for a demo.

Last Updated: December 2024

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