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Dead Stock Management: How to Reduce Unsold Inventory and Free Up Cash

4 min read

Dead stock refers to inventory that has not sold for an extended period and is unlikely to sell at full price. For Pakistani businesses—whether retail shops, wholesalers, or distributors—dead stock represents trapped cash, wasted storage space, and potential losses.

This guide covers how to identify dead stock, strategies to clear it, and most importantly, how to prevent it from accumulating in the first place.

What is Dead Stock?

Dead stock (also called obsolete inventory or stale stock) is merchandise that has not sold for 6-12 months and is unlikely to sell at regular price. It ties up capital that could be used elsewhere and may become outdated, seasonal, or damaged over time.

The True Cost of Dead Stock

Many Pakistani business owners underestimate how much dead stock actually costs:

1. Capital Locked Up

Money spent on dead stock could have been used for fast-selling inventory, business expansion, cash flow needs, or debt repayment.

2. Storage Costs

Dead stock occupies valuable warehouse or shelf space. In cities like Karachi and Lahore where rent is expensive, this cost adds up quickly.

3. Depreciation

The longer stock sits, the less it is worth—especially for fashion items (seasonal), electronics (new models), and perishables (expiry dates).

Cost Calculation Example

Cost ComponentPercentageAmount (on PKR 500,000 stock)
Storage5%PKR 25,000
Insurance2%PKR 10,000
Handling3%PKR 15,000
Capital opportunity cost12%PKR 60,000
Obsolescence/damage5%PKR 25,000
Total Annual Cost27%PKR 135,000

How to Identify Dead Stock

1. Inventory Aging Analysis

Review how long each item has been in stock using your inventory management system:

Age BracketStatusAction
0-30 daysFreshNormal selling
31-90 daysActiveMonitor
91-180 daysSlow-movingPromote/discount
181-365 daysAt-riskClear urgently
365+ daysDead stockLiquidate or write-off

2. ABC Analysis

Categorize inventory by sales contribution—most dead stock comes from C items that have stopped selling entirely.

3. Physical Inspection

During your physical stock audit, flag dusty packaging, outdated styles, items pushed to back corners, and products near expiry.

Strategies to Clear Dead Stock

1. Discount Sales

Start with 20-30% discount, increase if needed. Bundle with popular items. Create a clearance section. Time sales around Eid or seasonal events.

2. Bundle Deals

Combine dead stock with fast-moving items: “Buy 2 Get 1 Free” (free item is dead stock), gift with purchase promotions, or value packs.

3. Return to Supplier

Check original purchase agreements for return clauses. Negotiate exchange for faster-moving products or credit for future purchases.

4. Sell to Liquidators

Lot buyers purchase dead stock in bulk at 10-30% of retail. Options include wholesale lot buyers, export markets, and discount retail chains.

5. Online Marketplaces

Sell on OLX Pakistan, Facebook Marketplace, Daraz clearance section, or industry-specific B2B platforms.

6. Donate for Tax Benefits

Donate to registered charities and claim tax deduction. Works well for clothing, non-perishable food, and office supplies.

Preventing Dead Stock

  • Better demand forecasting: Analyze historical sales data and trends
  • Implement reorder points: Maintain optimal stock levels
  • Smaller, frequent orders: Test new products with minimal initial stock
  • FIFO method: Always sell oldest stock first
  • Regular reviews: Weekly slow-mover review, monthly aging analysis
  • Supplier agreements: Negotiate sale-or-return arrangements

Dead Stock by Industry

IndustryMain RiskPrevention Strategy
Fashion/ClothingSeasonal items after seasonEnd-of-season sales, smaller orders
ElectronicsModel obsolescenceOrder close to launch, track new models
Grocery/FMCGExpiry datesStrict FIFO, short-dated alerts
PharmacyDrug expirySmall orders, return to distributor

Frequently Asked Questions

How much dead stock is acceptable?

Industry benchmarks suggest dead stock should be less than 5% of total inventory value. Higher than this indicates inventory management problems that need addressing.

Should I discount dead stock or write it off?

Always try to recover value first through discounting or liquidation. Only write off stock that truly cannot be sold (damaged, expired, obsolete). Even selling at 20% of cost is better than a complete write-off.

How do I account for dead stock write-offs?

Dead stock write-offs are recorded as inventory adjustments, reducing inventory value and recording a loss in your income statement. Document the reason and maintain records for tax purposes.

When is the best time to clear dead stock?

Major clearance opportunities in Pakistan include end of financial year (June/July), post-Eid periods, and Black Friday/11.11 sales events. Act quickly—the longer stock sits, the harder it is to sell.

Can software help prevent dead stock?

Yes. Inventory software provides aging reports, turnover analysis, and reorder alerts that help identify slow-moving items early and prevent over-ordering.

Conclusion

Dead stock drains cash, occupies space, and reduces profitability. By implementing proper inventory controls, monitoring aging regularly, and acting quickly on slow-moving items, you can minimize dead stock and keep your capital working for your business.

Need better inventory visibility? HysabOne provides real-time inventory tracking, aging reports, and turnover analysis to help you identify and prevent dead stock. Contact us on WhatsApp for a demo.

Last Updated: December 2024

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